pcb@zanustechnology.com
+381 11 454 10 51

Turnkey PCB manufacturing and assembly

Turnkey PCB manufacturing, assembly and testing. We are specialized for prototype and small to medium series without Minimal Order Quantity.

We can also organize packaging, distribution, warranty and post sales support. It means that you will get turnkey solution, so you can focus on design and sales.

What we do?

1. Turnkey PCB manufacture

We provide PCB manufacturing in cooperation with our supplier from China. We electrically test each delivered printed circuit board and maintain the input quality control.

Number of Layers

1-10 layers

Material

FR-4

Maximum PCB Size (Dimension)

500*1100mm (min 5*6mm)

Board Size Tolerance (Outline)

±0.2mm(CNC routing ) , ±0.5mm (V-scoring)

Board Thickness

0.2, 0.4, 0.6, 0.8, 1.0, 1.2, 1.6, 2.0, 2.4mm ±10%

Min Trace/Spacing

6 mil (0.152mm)

Min Spacing

6 mil

Outer Layer Copper Thickness

1oz/2oz/3oz(35μm/70μm/105μm)

Inner Layer Copper Thickness

1oz/1.5oz(35μm/50μm)

Drill Sizes (CNC)

0.2-6.3mm

Finished Hole Diameter (CNC)

0.2mm-6.2mm ±0.08mm

Solder Mask

LPI

Minimum Character Width (Legend)

0.15mm

Minimum Character Height (Legend)

0.8mm

Character Width to Height Ratio

1:5

Surface Finishing

HASL with lead, HASL lead free, Immersion gold, OSP

Solder Mask

Green, Red, Yellow, Blue, White, Black

Silkscreen

White, Black

Panelization

V-scoring, Tab-routing, Tab-routing with Perforation

Other

Fly Probe Testing (Free) and A.O.I. testing(free),  ISO 9001:2008, UL Certificate

2. PCB assembly

Both manual and automated turnkey PCB assembly without Minimum Order Quantity is offered. Our capacity for placing SMD components is 5000 pieces per hour and 5000 through hole components per day. Our soldering is according to IPC610 standard.

Technical limitations:

Panel Dimension

From 50x50mm to 400x270mm.

Assembly type

Automated and manual

Automated assembly capabilities

5000 CPH

Through hole assembly capacity

5000 CPD

Feeder Sizes

4, 8, 12, 16, 24 mm, IC trays and vibration feeders

Component size

From 0603 to 22x22mm

Soldering standard

IPC610

Quick calculation / Calculator

Calculator














Quick calculator is just for your orientation, for detailed turnkey PCB quote, please contact us.

3. Part acquisition

We can purchase all parts for you from all suppliers (distributors or manufacturers). We create stock and perform input quality control.

4. Functional testing with test jig design + reporting

Design of test jigs according to customer requirements. Additionaly, each produced unit can be electrically tested and corresponding reports can be generated and delivered to clients. We can offer different levels of final quality control.

5. EMC pre-compliance testing

It is possible to check if your design is not contaminating the frequency spectrum and that there are no interferences. This test can help you make sure that your design can pass the EMC certification. This way we can generate considerable savings for our customers. We can also organize official certification with our partners.

6. Programming

Program download on the printed circuit boards.

7. Application testing according to specifications + reporting

Organization of application testing of boards with firmware according to customer specifications. Report can be generated for each test unit.

8. Stock, packaging and shipping

ESD safe packaging and stock.

Labeling and marking with bar code. Shipping according to customer request.

9. Warranty schemes with immediate PCB replacement and defect reporting

Organization of warranty scheme according to customer requests. We can keep safety stock of boards and ship replacements in case a customer reports bug or failture. We can organize fixing defect PCBs.

10. Additional services

Services of CNC milling and 3D printing. We can manufacture castings for electronics and other accessories.

You would like to get a Turnkey PCB quote for manufacturing your project?

Check other services that we offer

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